Blog

The newest addition to the Hypertherm Powermax series, the Powermax45 SYNC, has hit our floor so let’s discuss our thoughts on the system. Designed to bring both power and convenience to your cutting tasks, these Powermax models are already packed with features that simplify operation and maintenance while offering superior cutting quality. Let’s dive into what makes the newest Powermax45 SYNC stand out, its specific applications, and how this upgrade compares with other plasma cutters on the market.

How Thick Will a Powermax45 SYNC Cut?

The Powermax45 SYNC offers impressive cutting capabilities for its class. With a maximum cut thickness of up to ⅝” (16 mm) with a 500mm/min (20 IPM) cut speed and a severance cut of up to 1-⅛” (29 mm) and cut speed of 125mm/min (5 IPM), this model handles a wide range of materials effortlessly. The Powermax45 SYNC model is perfect for precision cutting needs, with optimized cut speeds and exceptional edge quality. The supported cutting applications for this model are as follows:

• Drag Cutting
• Fine Feature Cutting
• Max Control Gouging
• Max Removal Gouging 
• Mechanized Cutting
• Marking

What’s the Difference Between Powermax45 SYNC and Powermax45XP?

While both the Powermax45 SYNC and Powermax45XP models are known for durability and performance, the Powermax45 SYNC introduces innovative cartridge technology. Unlike the traditional Powermax45XP, which uses consumables that need manual inspection and replacement, the Powermax45 SYNC model utilizes a single-piece consumable cartridge system that makes maintenance more straightforward, cutting down on operation time and expenses.

This cartridge system is paired with RFID-enabled SmartSYNC technology, allowing for seamless connectivity with compatible torches, which automatically sets amperage and operating mode. This feature is a significant upgrade for operators who value a straight-forward approach and extreme ease of use.

On top of the technological upgrade also comes an overall performance upgrade. The Powermax45XP recommended maximum cutting speed is ½” (12 mm) and severance hand cutting thickness of 1” (25mm). Both of these cutting specifications are smaller than the previously mentioned specs for the Powermax45 SYNC.

What’s the Pressure for Powermax45 SYNC?

The Powermax45 SYNC plasma cutter operates best with an air pressure setting of 85 psi (5.9 bar). This level of pressure ensures optimal cutting performance, reducing drag and maintaining a consistent arc. The automatic pressure settings on the Powermax45 SYNC make it a reliable tool for various industries, including automotive repair, metal fabrication, and agricultural applications.

Key Features and Applications for Hypertherm Powermax45 SYNC Models

Cutting Performance

With outstanding cutting power and precision, the Powermax45 SYNC models are ideal for small to medium-sized shops that prioritize both productivity and quality. Thanks to SmartSYNC technology, users experience reduced downtimes, as they can swap cartridges quickly without manual adjustments.

Ease of Use and Maintenance

The single-cartridge system and auto-amperage settings make these models extremely user-friendly. For those who prioritize productivity, this feature helps reduce the learning curve for operators and lowers the potential for error.

Industry Compatibility

The Powermax45 SYNC models are versatile across industries, serving well in metal fabrication, construction, maintenance and repair, and even HVAC applications. The combination of power and precision ensures that businesses can rely on these models to streamline operations.

Hypertherm Powermax45 SYNC vs. Other Plasma Cutters

In comparison with other plasma cutters, including models from competing brands the Powermax45 SYNC stands out for its single-cartridge consumable system and user-friendly features. While other models require more frequent adjustments and part changes, the Powermax45 SYNC’s efficiency helps reduce operational downtime and machine maintenance because of its technological upgrades such as the SYNC Cartridges.

Warranty and Support

We stand by the quality of our equipment, and so does Hypertherm. The Powermax45 SYNC series is backed by Hypertherm's industry-leading warranty, covering 3 years on the power supply and 1 year on the torch. Additionally, Arc Solutions offers ongoing support and service to ensure your plasma cutter remains in peak condition. In the event that your plasma cutter goes down, you can send your machine to us and our certified technicians can diagnose the problem.

Frequently Asked Questions

1. How many Amps is a Hypertherm Powermax45 SYNC?

This plasma cutter runs on an output current of 9-45A. At its lowest setting of 9 amps, it’s ideal for precision work on thinner materials, while its maximum output of 45 amps enables efficient cutting on thicker materials, making it a highly adaptable tool for different metal thicknesses and applications.

2. What is the input power for a Hypertherm Powermax 45 SYNC?

 It depends on the model but US machines are single phase 200-240 volt and 3 phase 480 volt. CSA machines are single phase 230 volt or three phase 400 volt. Verify the machine part number input voltage requirements before purchasing. 

If you’re searching for plasma cutters that can bring consistency and precision to your cutting tasks, the Hypertherm Powermax45 SYNC Series is here to meet your needs. View the models now and discover how they can improve your operational flow and reduce maintenance time.